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SOURCE: IDRW.ORG.

The National Aerospace Laboratories (NAL) has reported significant advancements in the development of core technologies essential to the Advanced Medium Combat Aircraft (AMCA) program. As India’s ambitious project to produce a fifth-generation stealth fighter, the AMCA program is a vital part of India’s defense self-reliance initiative. Two key areas of development that are progressing well include the test box and air intake-duct assembly using co-cured hybrid composites and the Frequency Selective Surface (FSS) Radome—both critical elements in achieving the AMCA’s stealth and performance goals.

The development of a stealthy fighter like the AMCA demands innovative approaches to both structural strength and radar cross-section (RCS) minimization. NAL’s work on the test box and air intake-duct assembly using co-cured hybrid composites represents a breakthrough in materials technology that will significantly reduce the aircraft’s weight while enhancing its stealth characteristics.

Key Points of the Test Box and Air Intake-Duct Development:

  • Hybrid Composite Materials: By utilizing co-cured hybrid composites, NAL aims to integrate multiple material properties in a single structure, achieving high strength and flexibility while keeping weight to a minimum.
  • Co-Curing Process: The co-curing technique involves curing multiple composite layers simultaneously, which not only simplifies the manufacturing process but also improves the bonding between materials, resulting in a seamless and durable component.
  • Reduced RCS: The application of hybrid composites on the air intake-duct will help minimize the radar signature of the AMCA. A low RCS is essential for stealth aircraft to evade detection by enemy radar systems.

This development is crucial as it allows the AMCA to maintain the integrity of its stealth profile while performing at high speeds. The reduction in weight also translates to enhanced fuel efficiency and agility, factors critical in air combat scenarios.

Another noteworthy milestone is the development of the Frequency Selective Surface (FSS) Radome for the AMCA. A radome—short for radar dome—protects the radar equipment housed in the aircraft’s nose from environmental and operational stresses. For a stealth fighter like the AMCA, the radome must not only protect but also preserve its stealth characteristics and optimize radar performance.

Key Aspects of the FSS Radome Development:

Stealth Benefits: The FSS radome further reduces the AMCA’s RCS, as it does not reflect radar waves back to enemy sensors, keeping the aircraft concealed. This radome is integral to the AMCA’s ability to operate undetected in hostile airspaces.

Frequency Selectivity: The FSS radome technology allows only specific radar frequencies to pass through the radome material, effectively enhancing the radar’s performance by filtering out unwanted signals and noise. This capability is particularly useful for stealth aircraft, which rely on high-frequency radars to maintain situational awareness without compromising stealth.

CAD Modelling and Detailed Analysis: NAL has made substantial strides in the CAD modelling and detailed analysis of the FSS radome, enabling precise shaping and testing to ensure that the radome optimally balances radar transparency with stealth.

The radome’s frequency selectivity, combined with advanced CAD modelling, positions the AMCA to benefit from state-of-the-art radar capabilities, crucial for a stealth fighter jet.

Both the hybrid composite intake-duct and the FSS radome bring India closer to producing an indigenous fifth-generation fighter jet that meets the performance and stealth requirements of modern warfare. Each of these advancements contributes directly to the AMCA’s strategic capabilities and underlines India’s commitment to developing an independent defense technology base.

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