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SOURCE: AFI

In a significant development for the Indian Navy and the broader maritime industry, the Indian Navy has been awarded a patent for a revolutionary Solvent-Free Anticorrosive Epoxy Resin Composition specifically designed for coating applications. This innovation is set to enhance the durability and longevity of naval vessels by providing an advanced protective layer against corrosion, a common and costly issue in marine environments.

The concept for this groundbreaking anticorrosive epoxy paint originated with (then) Captain Nirbhay Bapna, who is now a Rear Admiral, during his tenure as the commanding officer of INS Teg, a Talwar-class frigate of the Indian Navy. Recognizing the critical need for a more effective and environmentally friendly solution to combat corrosion on naval ships, Capt. Bapna spearheaded efforts to develop a new type of coating that would offer superior protection while also being solvent-free.

What makes this development particularly noteworthy is that it marks the first instance of a joint patent application between the Indian Navy and an industry partner. This collaboration highlights a shift towards greater cooperation between military research and private sector innovation, leveraging the strengths of both to achieve a common goal. The industry partner involved in this project brought the necessary technical expertise and resources to refine the epoxy resin composition and prepare it for practical application on naval vessels.

The newly patented solvent-free anticorrosive epoxy resin coating is designed to offer several key advantages over traditional coatings:

Cost-Effective: By reducing the need for frequent reapplication and minimizing corrosion-related damages, this new coating is expected to offer significant cost savings over time. It also reduces the logistical burden of transporting and storing hazardous materials, which is an added advantage for naval operations.

Enhanced Corrosion Resistance: The primary function of the new epoxy resin is to provide superior resistance to corrosion, which is a pervasive problem for ships operating in marine environments. The resin’s formulation ensures that it can withstand harsh conditions, including saltwater exposure, thereby extending the operational life of naval vessels.

Environmentally Friendly: Traditional anticorrosive paints often contain solvents that can be harmful to the environment and pose health risks during application. The solvent-free nature of this new epoxy resin makes it a safer alternative, aligning with global trends towards more sustainable and eco-friendly industrial practices.

Durability and Longevity: The epoxy resin’s unique composition not only protects against corrosion but also enhances the overall durability of the coating. This reduces the frequency of reapplication, resulting in lower maintenance costs and less downtime for vessels undergoing maintenance.