SOURCE: AFI

The development of a comprehensive diagnostic system for Aero Gas Turbine Engines (AGTE) marks a significant step forward in enhancing the operational reliability and longevity of these critical systems. Spearheaded by M/s ChiStats Labs Private Limited, Pune, in collaboration with DRDO and GTRE, this innovative project leverages modern Artificial Intelligence/Machine Learning (AI/ML) technologies to create virtual sensors for health monitoring, offering a robust solution for both military and civilian applications.
The Virtual Sensors for Aero Gas Turbine Engine Health Monitoring System is designed to improve the performance and durability of AGTEs. By developing a digital twin of the engine, the system efficiently handles large-scale data and conducts operational assessments with a high degree of accuracy. This virtual sensor framework is a cornerstone of the health monitoring process, enabling real-time analysis of various engine components.
The project focuses on creating a comprehensive diagnostic system that monitors the health of different parts of the AGTE. This is a significant advancement, as it builds on AI/ML technologies to provide precise insights into engine performance, leading to increased operational reliability. Additionally, the system is being indigenously developed as a digital twin of the AGTE, allowing for simulations of adverse test conditions in laboratories before actual deployment.
Beyond its primary role in military applications, the technology has promising applications in civil aviation and energy power plants. The ability to monitor and diagnose engine health in real time can significantly enhance the safety and efficiency of commercial aircraft. Similarly, in energy power plants, where gas turbines are widely used, this system can optimize performance, reduce downtime, and extend the lifespan of critical equipment.
The project is a collaborative effort between DRDO, GTRE (as the Nodal Lab), and M/s ChiStats Labs Private Limited, Pune. This partnership highlights the growing synergy between India’s defense research organizations and private industry, driving innovation in aerospace technology. By combining expertise in AI/ML with deep knowledge of aero gas turbine engines, the team is paving the way for more reliable and efficient engine systems.
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