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SOURCE: RAUNAK KUNDE / NEWS BEAT / IDRW.ORG

Russia has introduced a new-generation engine designed to replace the existing AL-31 and AL-41 engines currently used in Su-30 and Su-35 fighter jets, offering improved performance and durability. This engine upgrade is seen as a potential enhancement for India’s Su-30MKI fleet, with the Indian Air Force (IAF) and Hindustan Aeronautics Limited (HAL) currently exploring local upgrade options to extend the service life and boost the capabilities of these frontline fighters.

The new engine has undergone a comprehensive redesign to integrate wide-chord fan blades, which offer significant advantages in terms of low mass and high structural strength. This innovative design enhances the engine’s aerodynamics, ensuring optimal performance in high-stress flight conditions. Extensive tests conducted at the Central Institute of Aviation Motors (TsIAM) have confirmed that the engine’s frontal performance exceeds world-class benchmarks, achieving unprecedented efficiency levels for engines in its class.

Production of the engine is in an advanced state, with design documentation completed and preparation for mass production underway. Over 70% of the components have been adapted from serially manufactured parts, ensuring cost-effective scalability. Four prototypes of the engine have already been built, with testing validating its technical specifications and confirming its capability to meet or exceed global standards.

The engine’s compatibility with both AL-31- and AL-41-powered aircraft makes it an appealing option for Su-30/Su-35 operators worldwide, particularly as a long-term replacement for ageing engines. The new engine is expected to address a global demand for enhanced fighter jet propulsion, with a production capacity exceeding 1,500 units to support operators in various markets.

India operates one of the largest Su-30MKI fleets globally, and the potential integration of this advanced engine could mark a significant step in modernizing the IAF’s fighter jet capabilities. The IAF has previously voiced interest in enhancing its Su-30MKI fleet, including exploring partnerships for local upgrades. The integration of this new engine would offer extended service life and improved combat performance, aligning with the IAF’s modernization goals.

Key attributes of the engine include:

  • Increased Durability and Operating Life: The engine boasts a designated resource of 6,000 flight hours, a significant improvement over previous models. This longevity is expected to reduce maintenance cycles and lower operational costs.
  • Improved Resistance to Environmental Hazards: The engine has been engineered to withstand bird strikes and harsh environmental conditions, extending its operational range and reliability in various terrains and climates.
  • Enhanced High-Speed Performance: The engine allows for increased permissible operating time at high speeds (M+), providing better endurance during high-speed manoeuvres and supersonic flight conditions.
  • No Modifications Required for Airframe Compatibility: One of the engine’s standout features is its plug-and-play compatibility with existing AL-31 and AL-41 airframes. This means that operators can replace engines without needing to modify the aircraft’s air intake or control systems, minimizing downtime and integration costs.
  • Fan and Full Authority Digital Engine Control (FADEC): The engine is equipped with FADEC, which optimizes performance and ensures better fuel efficiency and engine control, enhancing both operational effectiveness and pilot safety.

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